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U-CAP Series


The latest U-CAP system delivers big improvements over previous generations:

– Faster cycle times

– Energy saving features

– Improved part quality

– System level integration

– Improved uptime and reduced maintenance


Application


Wide application for beverage caps such as:

- Carbonates drink

- Purity water, mineral water

- Juice

- Sport drink and energy drink

- Dairy

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Module:

1. Use five-point hinge design, with good sports characteristics and mechanical properties;

2. Use of finite element analysis to enhance the rigidity of the template;

3. Structural optimization, to enhance its movement speed, increased stability

4. Wide rod spacing design, can accommodate a larger mold cavity mold;

5. Closed-loop control system, making the operation more stable;

6. Automatic lubricating oil pump provides lubricating oil to reduce the relative wear between the moving parts.

Injection unit:

1. Double linear guide design for smooth operation;

2. Closed-loop control to improve the accuracy of injection;

3. Servo motor to driven plasticization;

4. Single cylinder injection to improve the stability of the injection process;

5. Direct supply pipe design;

6. The closure of pneumatic control silos;

7. Barrel temperature controls of each section, independent heating, more to meet the technological requirements.

Hydraulic system:

1. Advanced hydraulic components from Europe and America to ensure system’s stable performance.

2. Closed-loop control, energy saving;

3. Servo valve controls open and close of mold and injection; Pressure real-time detection and correction, which is fast, highly accurate and stable

4. Nitrogen energy storage device to ensure power reserves, improve the speed and pressure of injection.

Control System:

1, Siemens PLC control system to provide rapid response, shorten the molding cycle, improve the repeatability;

2. Color touch screen controls the entire set of injection molding system;

3. Provide multi-layer user password security system;

4. Support multiple languages;

5. Graphic display of the injection speed, injection pressure;

6. Convenient PLC program recovery function and man-machine dialogue function;

7. Real-time monitoring, programming and download.

Other parts:

1. Electric box with split, to avoid the electrical components or wire joints loose;

2. Mold body sheet metal design beautiful, generous;

3. Transparent board, can clearly observe the operation of the device.

Specification:

Model (MODEL)

Unit (UNIT)

U-CAP130

Material weight (calculated by PC)

Shot weight of injection (ps)

Oz

13

G

129

Screw Diameter

Mm

40

Screw length to diameter ratio I / D Ratio


20 : 1

Injection volume Shot Volume

Cm³

113

Injection Pressure

Kgf / cm²

3150

Injection Speed

Mm / s

300

Injection Stroke

Mm

160

Injection time

S

0.5

Screw Speed

RPM

120 to 300

Clamping force

KN

1300

Clearance Between Tie Bars

Mm

550X550

Mold Opening Stroke

Mm

500

Maximum opening of the template Max.Daylight Opening

Mm

1205

Ejector Force

KN

70

Ejector number

Pcs

8

Ejector Stroke

Mm

120

Tolerance Thickness (Min-Max)

Mm

450 ~ 850

Fuel capacity

Litre

250 ~ 600

System Pressure

Kgf / cm²

175

Heater Capacity

KW / hp

20

Motor Power

KW

55

Body weight

Ton

About 9.5

Specification:

Model (MODEL)

Unit (UNIT)

U-CAP230

Material weight (calculated by PC)

Shot weight of injection (ps)

Oz

20.6

G

584

Screw Diameter

Mm

60

Screw length to diameter ratio I / D Ratio


20 : 1

Injection volume Shot Volume

Cm³

508.6

Injection Pressure

Kgf / cm²

2800

Injection Speed

Mm / s

300

Injection Stroke

Mm

180

Injection time

S

0.6

Screw Speed

RPM

120 to 300

Clamping force

KN

2300

Clearance Between Tie Bars

Mm

660X660

Mold Opening Stroke

Mm

590

Maximum opening of the template Max.Daylight Opening

Mm

1440

Ejector Force

KN

230

Ejector number

Pcs

12

Ejector Stroke

Mm

80

Tolerance Thickness (Min-Max)

Mm

450 ~ 850

Fuel capacity

Litre

440 to 540

System Pressure

Kgf / cm²

175

Heater Capacity

KW / hp

37.2

Motor Power

KW

55

Body weight

Ton

About 12

Specification:

Model (MODEL)

Unit (UNIT)

U-CAP300

Material weight (calculated by PC)

Shot weight of injection (ps)

Oz

20.6

G

584

Screw Diameter

Mm

60

Screw length to diameter ratio I / D Ratio


20 : 1

Injection volume Shot Volume

Cm³

500

Injection Pressure

Kgf / cm²

2800

Injection Speed

Mm / s

300

Injection Stroke

Mm

180

Injection time

S

0.6

Screw Speed

RPM

120

Clamping force

KN

3000

Clearance Between Tie Bars

Mm

850X850

Mold Opening Stroke

Mm

720

Maximum opening of the template Max.Daylight Opening

Mm

1540

Ejector Force

KN

11

Ejector number

Pcs

12

Ejector Stroke

Mm

180

Tolerance Thickness (Min-Max)

Mm

300 ~ 820

Fuel capacity

Litre

570 ~ 700

System Pressure

Kgf / cm²

175

Heater Capacity

KW / hp

37.2

Motor Power

KW

75

Body weight

Ton

15.5

Specification:

Model (MODEL)

Unit (UNIT)

U-CAP400

Material weight (calculated by PC)

Shot weight of injection (ps)

Oz

20.6

G

580

Screw Diameter

Mm

60

Screw length to diameter ratio I / D Ratio


20 : 1

Injection volume Shot Volume

Cm³

500

Injection Pressure

Kgf / cm²

2800

Injection Speed

Mm / s

300

Injection Stroke

Mm

180

Injection time

S

0.6

Screw Speed

RPM

120

Clamping force

KN

400

Clearance Between Tie Bars

Mm

900X900

Mold Opening Stroke

Mm

720

Maximum opening of the template Max.Daylight Opening

Mm

1650

Ejector Force

KN

110

Ejector number

Pcs

120

Ejector Stroke

Mm

200

Tolerance Thickness (Min-Max)

Mm

300 ~ 930

Fuel capacity

Litre

740 ~ 920

System Pressure

Kgf / cm²

175

Heater Capacity

KW / hp

37.2

Motor Power

KW

75

Body weight

Ton

20